Yeah, I thought there just wasn't enough characterization with Galt, compared to any of the other characters. He just kind of appears towards the end of the novel and you never really understand what is motivating him on an emotional level. Maybe I'm just not remembering it properly, it's been 6 or 7 years since I read Atlas Shrugged.
What could be the fault she ran into? I think she had a bit of the "chasing words" disease. The words for her were "rational", "mind", "self-interest" - and those are words that break down quite quickly and thoroughly when you look at the brain and the human organism in context. (In her defense, she was writing some 50 years before the science would become any good.)
Still, when I re-think through her reasoning again and again, I don't see how one could reach any different fundamental principles. Special cases are just that, and the best course seems to be to just deal with them as they arise.