Not if it was a fillerless weld.
>I'm pretty sure a weld would not hold
...thoughts on why a full-penetration weld not be as strong as the parent material?
>I'd guess the joint would also fatigue
This is based off of previous experiments? Conversations with a metallurgist? Other?
>The longer the blade, the longer you can cut before you have to rewind.
Any particular reason the reciprocating action of a normal scroll saw doesn't work for your application?