Also have some ideas that includes some motorised parts with gears. Do you think PLA is a bad choice for this?
PLA is fine to start with though. If you see failures you can switch.
However 3D printing with fiberglass causes rapid nozzle wear, and recently people are saying that fiberglass reinforced 3D printing filaments represent a human hazard.
Since I’ve managed to get my gears to work without reinforcement, I’ve not tried it.
One thing I do with printed gears is make the gear teeth much larger than would be strictly needed in an injection molded solution. This lets me deal with reduced material performance compared to injection molding.
http://lcamtuf.coredump.cx/gcnc/ch1/
and very nice article for make zine:
https://makezine.com/2014/03/21/resin-casting-going-from-cad...
Check out “Hardcore Ruby” nozzles, now there are even diamond nozzles.
I print with 0.25mm nozzle in nylon, fine enough for Module=1.5 teeth.
A 0.15mm nozzle would make an acceptable Module=1 gear I would guess.