Depending on how complex your board is, building, say, 100 units by hand isn't time consuming. I've soldered literally thousands of through-hole boards and SMT is much faster and easier to do by hand.
Sorry for going off-topic, but do hobbyists actually solder SMT's manually nowadays? Or does everyone use some kind of off-the-shelf/DIY reflow oven? And if so, are stencils obligatory or is it feasible to just apply paste manually?
I've been thinking of getting back (or well, properly starting if you will) my electronics hobby, but I've ever only done through-hole components. At least based on tutorials on the web, it's possible to hand-solder SMT's with some practice. But given how small e.g. 0603's are I guess that might involve an unhealthy amount of swearing..
[1] http://www.aoyue.eu/aoyue-int998-smd-rework-station-hot-air-... [2] https://www.aliexpress.com/item/220V-AD-982-Semi-Auto-Glue-D...
I do both: for small fixes I solder by hand. Complete boards I usually use an old toaster oven, but often if the boards are really small, I use a soldering iron. I try not to go below 0805, but 0603 isn't hard.
I typically won't get a stencil for custom one-off jobs since they tend to be small and ordering them introduces delay. When I do, I use oshstencils.com. Had great luck with them and they are very price competitive.
https://www.sparkfun.com/tutorials/60
https://www.sparkfun.com/tutorials/59
I've been skilletting my boards (fabbed by OSHpark) for the last few months, and it's really easy. As another commenter mentioned, use a syringe to deposit solder paste. It only takes a few boards to dial in the right amount to lay, and is actually surprisingly quick to place the parts (even 0603) with tweezers and then throw 'em on the skillet.
But isn't this just begging the question?
If hobbyists can make use of it, then by definition it's a hobbyist venture. Bringing down size, cost, and complexity is exactly the path by which so much has become available to hobbyists these days.
Wasn't that long ago that a laser cutter, heaven forbid a 3d printer, was for pro shops only.
Edit: a good analogy is a homebrewer putting caps on beer bottles. You can do it by hand with a simple tool pretty easily - even capping 100 bottles at once is no sweat, really. It just doesn't make sense to have an automated bottle capping machine even if it was cheap, because it takes up space and ends up taking more effort to set up for a small run than it saves you. Pardon the pun, but the bottleneck lies elsewhere.
The tool isn't the issue. If a hobbyist wants to play with a Pick & Place, go for it.
My point was that the typical hobbyist isn't going to be manufacturing 1,000 units of anything, no matter how cheap is to do. Once you get into those numbers, it's far more likely to be a (small) business venture.
If you're one of the handful of hobbyists that want to do such complex projects I think contract manufacturing is probably a more realistic option. Not sure if you've ever set up a PnP before but it's a huge pain in the ass. I'd rather stencil and tweezer as long it was remotely practical. They are utterly mesmerizing to watch work once they're set up however...
LitePlacer is almost there. IMHO the key is recognizing that production-oriented machines need to be fast, while hobbyist/small-shop prototyping machines don't. If I need to stuff a complex prototype board with 500 parts, I literally don't care if it takes all day and all night as long as I don't have to do it. Obviously production shops don't have that luxury, but I do.
Really, the only unsolved problem (at least at the 0402 and up level) is loose part pickup and orientation.
